Self Factory Evaluation |
FACILITIES | |
1.01 | Does the factory have a designated inspection room/area? | 工廠是否有指定的檢驗室/區? |
1.02 | Is there enough space for the Functional Area? | 工廠廠區是否充足? |
1.03 | Is the Functional Area clean and organized? | 工廠廠區是否清潔有序? |
1.04 | Does the Functional Area have sufficient lighting? | 工廠廠區是否有充足的照明? |
1.05 | Is the Functional Area well ventilated? (To Include Air Conditioning where identified as requirement) | 工廠廠區是否通風良好( 包括按照規定應安裝空調)? |
1.06 | Is In-house Lab conditioned as per AATCC/ASTM standards? | 內部實驗室的條件符合AATCC/ASTM標準嗎? |
1.07 | Is there an Appearance room/ASTM specs (should include Target primary source UL 3000 as well)? BLACK ROOM | 工廠有符合ASTM規格并裝有UL3000等設備的暗房嗎? |
1.08 | Does the factory have a sample room? | 工廠有打樣間嗎? |
1.09 | Does the plant have a "back up" power supply available that will allow production to continue in case of power failure? | 停電后,工廠有自備的發電設備嗎? |
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EQUIPMENT | |
2.01 | Are machines, equipment, fixtures and tools suitable to produce clients product? | 機器、設備、工具是否適合生產客戶的產品? |
2.02 | Do machines, equipment, fixtures and tools appear to be clean and in good condition? | 所有的機器、設備清潔并且運行良好嗎? |
2.03 | Is an organized spare parts inventory kept on hand at the factory? | 工廠有備用零件的庫存清單嗎? |
2.04 | Are tools, spare parts, fixtures, jigs, molds, etc appropriately stored to avoid rust, damage, and ensure ease of locating? | 錘子等工具是否儲藏完好并防止生銹、損壞,同時易于查找 |
2.05 | Does the factory employ people dedicated to only maintaining equipment? | 工廠有專職機修工嗎? |
2.06 | Does the maintenance team have suitable skill level and equipment to make necessary fixtures and jigs in-house? | 修理組有相應的技能和設備制作某些必要的工具嗎? |
2.07 | Is appropriate personal protective equipment (PPE) provided to the workers? | 工人是否有安全保護裝置? |
2.08 | Is there a formal documented preventive maintenance program in place? | 工人是否有記錄在案的正式的維修記錄? |
2.09 | With documentation and records maintained for: | 有下面記錄和文檔 |
2.10 | Does the lab have safety testing equipment as appropriate for Children's product? | 工廠是否有用于兒童產品有關安全方面的測試設備? |
2.11 | Sharp Points Tester | 銳器測試儀器 |
2.12 | Small Parts Cylinder | 小物件測試器 |
2.13 | Flammability Test Equipment | 燃燒測試設備 |
2.14 | Push/Pull Test equipment with Proper Clamp | 帶有適當抓手的拉力測試設備 |
2.15 | Button Impact Tester | 鈕扣抗沖擊力測試器 |
2.16 | Does the factory have Macbeth Spectra Light III or Gretag Judge II or other recognized brand of light box with D65 and UL 3000 light sources? | 工廠是否有Macbeth Spectra Light III,Gretag Judge II 或其他品牌的帶有D65和UL3000光源的燈箱 |
2.17 | Does the factory have maintenance/replacement log for lamp bulbs used for the lightbox? | 工廠有燈箱里燈管的維護/更換記錄嗎? |
2.18 | Is there a valid calibration certificate - for the lightbox? | 工廠有燈箱校準證書嗎? |
2.19 | Does the factory have Spectrophotometer to evaluate colors? | 工廠有讀色儀測試顏色嗎? |
2.20 | Is sample room equipment the same as production equipment? | 打樣室設備與生產設備一樣嗎? |
2.21 | Does the factory have semi-auto or auto spreading equipment? | 工廠有半自動或自動拉布機嗎? |
2.22 | Does the spreading equipment have tensionless ability if knits are produced? | 如果生產針織類產品,拉布機有無張力功能嗎 |
2.23 | Does the factory use die cutting equipment when applicable? | 工廠有沖切設備嗎? |
2.24 | Does the factory have band knife equipment available? Do they use the equipment? | 工廠有環式帶刀設備并使用該設備嗎? |
2.25 | Does the factory use computer cutting equipment on open width fabrics? | 工廠使用電腦切割原幅面料設備嗎? |
2.26 | Are templates in good condition not worn out? (If Applicable) | 模板運轉良好還是報廢? |
2.27 | Are cutting tables of appropriate width and length and of adequate quantity for product being produced? | 裁剪臺的尺寸(長度及寬度)適合大貨料量要求嗎 |
2.28 | Is fusing machine maintained per a documented schedule? | 貼合機有按文件要求定期保養嗎 |
2.29 | Is the screen print process automated? | 工廠實行自動的絲網印流程嗎? |
2.30 | Does the factory make their own screens? | 工廠自己做絲網印嗎? |
2.31 | Does the factory use computer driven embroidery machines? | 工廠有電腦繡花機嗎? |
2.32 | Is the equipment for spot cleaning in clean and in good condition? | 設備是在清潔和良好的狀態下清洗嗎? |
2.33 | Does the factory have a metal detector? | 工廠有驗針機嗎? |
2.35 | Is metal detection equipment, placed so that all product must pass through, being used for softhome/softlines and plush products? (except Rugs or Bathmat for which handheld detector can be used) | 驗針機檢驗所有服裝,服飾,家紡和長絨產品嗎? |
2.36 | Does the laundry equipment have accurate time controllers? | 洗燙設備有精確的時間控制嗎? |
2.37 | Does the laundry equipment have accurate Temperature controllers? | 洗燙設備有精確的溫度控制嗎? |
2.38 | Are the pressing table covers clean and in good condition? (no holes) | 燙臺有保持干凈并且狀況良好嗎(無洞) |
2.39 | Does factory have serging equipment with mounted trim waste removal system? | 工廠是否擁有處理邊角料的設備 |
2.40 | Does factory have single needle lockstitch equipment with automatic position and undertrimmers? | 工廠有自動定位,切割功能的單針鎖邊機嗎 |
2.41 | Does factory have single needle lockstitch equipment with automatic backtack? | 工廠有自動倒針的單針鎖邊機嗎 |
2.42 | Is Stitch-forming equipment clean and well maintained? | 縫紉設備有良好維護和清洗嗎? |
2.43 | Are machine thread handling systems clean and well maintained? | 縫紉設備上的進出線部分有良好維護和清洗嗎? |
2.44 | Are feed systems clean and appropriate for the product? | 送布牙有良好維護和清洗嗎? |
2.45 | Are presser foot settings appropriate per the product/fabric? | 是否根據產品/面料不同調節壓腳? |
2.46 | Does padding allow for proper press? | 燙臺的海綿墊耐高溫高壓嗎? |
2.47 | Does the factory use a vacuum table when pressing? | 工廠有使用吸風燙臺嗎? |
2.48 | Is vacuum sufficient for proper press? | 真空桌適合正常擠壓? |
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2.49 | Is steam quality Dry – not wet? | 用蒸汽燙完產品后,產品上不應留有水汽。 |
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MATERIAL & SUPPLIER MANAGEMENT | |
3.01 | Is there an inventory control system with incoming / outgoing materials monitored and documented (location, quantity, etc)? | 對入庫/出庫材料有監管和文檔記錄的庫存控制體系嗎? |
3.02 | Is this inventory control system computerized and systematic? | 庫存控制體系是電腦管理的嗎? |
3.03 | Does factory have documented processes for reviewing all incoming packaging material under lightbox (UL3000) to ensure consistency of color/artwork and quality? | 工廠有書面流程針對在對色燈箱下查看所有入庫包裝材料顏色、圖案及品質的一致性嗎? |
3.04 | Are records kept to show the quantity and status of non-conforming (rejected) packaging due to inconsistency of color/artwork and quality after review under lightbox? | 有記錄顯示在燈箱下檢驗后入庫包裝材料質量或顏色不一致的嗎? |
3.05 | Does the factory document and track their supplier reliability (performance)? | 工廠有文檔記錄并跟蹤其供應商的可靠性嗎? |
3.06 | Does the factory have a documented process to make sure that incoming raw materials, components, and or sub-assemblies conform to specifications, quality standards and US Safety requirements? | 工廠有書面流程確保其入庫原材料、半成品等符合客戶規格和質量標準以及美國安全要求嗎? |
3.07 | Does the factory have a documented process to make sure that incoming raw materials, components, and or sub-assemblies conform to specifications, quality standards and US Regulatory requirements? | 工廠有文檔記錄其入庫原材料、半成品等符合客戶規格、質量標準以及美國法律法規的要求嗎? |
3.08 | Are raw materials stored in a controlled area to avoid loss due to damage, deterioration? | 原材料儲存在可控區域,不會造成缺失、損壞嗎? |
3.09 | Are finished goods stored in a controlled area to avoid loss due to damage, deterioration? | 已完成的產品儲存在可控區域,不會造成缺失、損壞嗎? |
3.10 | Are non-conforming (rejected) raw materials, metal contaminated product, in-process product and finished product properly segregated and identified at all stages? | 在不同階段的不良原材料、配件、半成品、成品等隔離放置嗎? |
3.11 | Are records kept to show the quantity and status of non-conforming (rejected) raw materials, in-process product and finished product? | 有記錄顯示不良原材料、配件、半成品、成品的數量嗎? |
3.12 | If non-conforming materials or product are reworked, do records show that they have been re-inspected and confirmed to comply with specifications? | 有不良原材料、配件、半成品、成品返工并重新檢驗是否合乎規格的記錄嗎? |
3.13 | Is there evidence to prove that second quality, overruns, cancellations are disposed of as according to clients requirements? | 有根據客戶要求做出修改或取消作業的證明文件嗎? |
3.14 | Does incoming fabric get inspected using a four point system (or similar)? | 入庫面料采用4分法檢驗或類似的方法嗎? |
3.15 | Are the above results documented? | 檢驗結果有文件記錄嗎? |
3.16 | Is the factory inspecting a minimum of ten (10%) percent incoming fabric? | 工廠最少按進料的10%驗貨嗎? |
3.17 | Does the factory use a fabric inspection frame with working backlight? | 工廠用背后燈檢驗面料嗎? |
3.18 | Do documented records exist to support the use of the fabric inspection frame? | 有上面操作的文件記錄嗎? |
3.19 | Is production/bulk standard available at the fabric inspection floor? | 在面料檢驗中使用大貨標準嗎? |
3.20 | Is fabric count/construction and weight checked & recorded for all lots Inspected? | 檢驗面料的織法和重量并有記錄嗎? |
3.21 | Does the factory have shelf storage for incoming fabric? | 工廠有堆放面料的架子嗎? |
3.22 | Does the factory properly store and handle hazardous chemicals? | 工廠有合適的倉庫并能有效控制有毒化學品嗎? |
3.24 | Is product inventoried & reconciled when received from Sub Con? | 來自分包商的產品有記錄嗎? |
3.25 | Is product received from Sub Con inspected? (records must exist to support) | 來自分包商的產品有檢驗記錄嗎? |
3.26 | Does an SIP (or similar records/files) for minimum requirements exist for Sub Cons? | 分包商能達到SIP的要求嗎? |
3.27 | Does factory have Sub Con performance/delivery records on file? | 有分包商執行情況和出運記錄嗎? |
3.28 | Does evidence support Sub Con has a documented QC process? | 分包商有驗貨流程的文件嗎? |
3.29 | Does the factory have a bar code scanner for trims? | 工廠有條形碼掃描儀嗎? |
3.30 | Is there a documented process for inspecting incoming trims/sundries/hang tags, etc? | 工廠有檢驗入庫吊牌等輔料的書面流程嗎? |
3.31 | Are there documented inspection records available for incoming trims/sundries/hang tags, etc? | 吊牌等輔料有入庫檢驗記錄嗎? |
3.32 | Are Dyed to Match trims, thread, buttons, zippers, accessories, etc. matched and signed off by production supervisor with records? | 配色的縫線、拉鏈等輔料經由主管檢查簽字并留有記錄嗎? |
3.33 | Are screen print materials inventoried and issued by order? | 絲網印的材料是按定單存放的嗎? |
3.34 | Does the factory properly store dyes/inks (as posted on label)? | 工廠正確儲存染料和油墨并貼有標簽嗎? |
3.35 | Is embroidery thread inventoried and issued by order? | 繡花線是按定單存放的嗎? |
3.36 | Are the dye and wash chemicals computer controlled? | 工廠用電腦管理染料和水洗化學品嗎? |
3.37 | Does the factory properly store chemicals for laundering (as posted on label)? | 洗燙的化學品存儲貼有標簽嗎? |
3.38 | Does the factory properly handle the chemicals (as posted on label)? | 工廠可以正確的控制化學品并貼有標簽嗎? |
| Does the factory have a documented process to maintain a secured and controlled location for all clients private brand labels? | 工廠有安全控制客戶品牌標簽的書面流程嗎? |
3.39 | Are Target Brand labels, stickers, etc. controlled and secured? | Target品牌標簽、不干膠得到安全有效地控制不外流了嗎? |
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TRAINING | |
4.01 | Is there a formal, documented training/cross-training or certification program for PRODUCTION WORKERS on process, work station, equipment that they perform/use? | 是否有正式的記錄在案的對生產各環節以及操作設備的工人進行培訓或認證的體系,以使其了解所從事的生產流程、工序和設備? |
4.02 | Is there a formal, documented training or certification program for QC INSPECTORS on QC processes? | 是否有正式的記錄在案的對檢驗員進行品管流程培訓或認證的體系? |
4.03 | Are defect samples used during training to indicate what they should be looking for? | 在培訓過程中是否用瑕疵品對QC進行檢驗要求的培訓? |
4.04 | If hiring maintenance workers without a formal technical education, is there a formal, documented training or certification program for MAINTENANCE OR EQUIPMENT TECHNICIANS? | 如果招收的維修工沒有受過正規的技能培訓,工廠是否有正式的培訓和認證體系? |
4.05 | Are training requirements AND records maintained? | 有培訓要求和培訓記錄嗎? |
4.06 | Is training performed off of the production line? | 培訓是在生產線上進行的嗎? |
4.07 | Is there documentation/certificates available showing evidence that all Lab Technicians have been trained by qualified /professional independent lab technicians? | 工廠實驗操作員有經過認證的實驗室工程師培訓的證明文件嗎? |
4.08 | Are all people responsible for making color evaluation tested for color vision? (Records) | 對顏色評估員做過顏色敏感性的測試嗎? |
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QUALITY SYSTEMS | |
5.01 | Does the QA (Quality Assurance) or QC (Quality Control) department operate separately from the Production department? | QA/QC部門獨立于生產部門嗎? |
5.02 | Does the quality department have adequate coverage during all shifts? | 質量部門覆蓋到所有輪班嗎? |
5.03 | Are quality goals developed and actual performance results collected? | 有質量目標并收集實際結果嗎? |
5.04 | Are daily or weekly quality goals and actual performance results posted on the factory floor? | 每日或每周的質量目標和結果公布出來嗎? |
5.05 | Are DCL's (Defect Classification List) or similar being used? | 工廠采用類似于DCL的疵點明細嗎? |
5.06 | Are defects identified and recorded by operation, operator and machine? | 疵品可否返查到相應的操作工人? |
5.07 | Are weekly documented, ongoing Quality Control (QC) meetings held at the factory during production? | 大貨生產期間,工廠是否開展QC周會并保留記錄? |
5.08 | Are quality records reviewed at the weekly QC meetings? | 在每周的QC會議上查看質量記錄嗎? |
5.09 | Are corrective action plans developed and documented based on the results of the weekly QC meetings? | 是否根據QC周會的結果指定改進方案并保留記錄嗎? |
5.10 | Is Production represented at the weekly QC meetings? | 在QC周會上討論大貨生產嗎? |
5.11 | Does the factory QC Team have authority to stop production for bad quality? | QC人員有權停止不良品生產嗎? |
5.12 | Are thermal strips in use am/pm? (Fusing) | 在燙襯時使用防粘紙嗎? |
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DOCUMENT & PROCESS CONTROL | |
| Is Factory ISO Certified? | 工廠通過ISO認證嗎? |
6.01 | Is there a formal, documented system to control documents and ensure that they are legible, identified, reviewed, authorized, up-to-date and distributed? | 是否有正式的,存檔系統來控制文件并確保這些文件是清晰可讀的,便于識別、查找和更新? |
6.02 | Is there a documented process to ensure product specific documents such as specifications (both internal and customer's), purchase orders, etc. are controlled and updated regularly to reflect changes? | 是否有文件程序去確保有產品的詳細而精確的記錄如產品說明書(內部的和客戶的),訂單等有管理并且經常更新反映其變化? |
6.03 | Are quality records such as test reports, laboratory results, inspection results, certificates, lot control documents, etc. kept and controlled? | 像測試報告,測試結果,檢查結果,證書等質量記錄是否保存和控制? |
6.04 | Is there a written procedure that defines how quality records are stored, protected and disposed of as well as a defined retention period? | 是否有書面程序規定質量記錄如何保存,保護并規定保存周期? |
6.05 | Do documented PRODUCTION procedures or instructions exist? | 是否有生產程序或指令的存檔? |
6.06 | Are they present at each production operation? | 每道生產工序都有產品程序或指令嗎? |
6.07 | Do documented INSPECTION procedures or instructions exist? | 是否有驗貨程序或指令的存檔? |
6.08 | Are they present at each inspection operation? | 每道驗貨工序都有驗貨程序或指令嗎? |
6.09 | Does the factory have an internal documented pre-production process? | 工廠是否有產前內部資料? |
6.10 | Does the factory hold a pre-production meeting prior to start of production? | 工廠是否在生產前舉行過產前會議? |
6.11 | Are both production and factory QC represented at the pre-production meeting? | 生產和QC代表是否都參加了產前會議? |
6.12 | Are product specifications and approval samples reviewed prior to production or at the pre-production meeting and is this documented in the meeting notes? | 產品規格和確認樣是否在大貨生產前或在產前會議上重新檢查過?并且是否備注在會議記錄里? |
6.13 | Are product test requirements and results reviewed prior to production or at the pre-production meeting and is this documented in the meeting notes? | 在大貨生產前或在產前會議上重新檢查過?并且是否備注在會議記錄里? |
6.14 | Are critical quality or inspection checks reviewed, identified and documented prior to production or at the pre-production meeting? | 嚴重的質量問題和檢驗情況在產前會議上是否優先于生產問題? |
6.15 | Does the factory perform a pilot/test run before production start or at first of production to ensure that the product meets all requirements? Must have documentation. | 工廠是否在產品生產前在進行測試或產品生產開始時就確保產品滿足所有要求?必須要有文件記錄。 |
6.16 | Does a documented process exist for the factory QC to compare first production units produced to client approval sample and specifications? | 工廠QC對第一批生產的產品與客戶確認樣和規格比對后,并有記錄嗎? |
6.17 | Are Pre-production meeting notes/issues communicated to the line supervisors? | 產前會議的內容會通知生產主管嗎? |
6.18 | Are needlepoint inspections performed at operations with records maintained? | 繡花的檢驗保留記錄了嗎? |
6.19 | Are skip inspections performed between operations with records maintained? | 在各操作環節進行抽檢并保有記錄嗎? |
6.20 | Does the factory have a documented inline inspection process? | 工廠是否有檢查流水過程的文件程序? |
6.21 | Does factory keep internal INLINE inspection records? | 工廠是否保留流水檢查過程的文件記錄? |
6.22 | Does the factory perform During Production (DUPRO) inspections to a standard AQL or acceptable statistical quality level that is equal to or tighter than Target's AQL? | 工廠生產中檢驗是根據AQL標準或是其他比target要求更高的標準? |
6.23 | Does factory keep internal DUPRO inspection records? | 工廠保留內部的生產中檢驗記錄嗎? |
6.24 | Does the factory perform Final Random Inspections (FRI) to a standard AQL or acceptable statistical quality level that is equal to or tighter than Target's AQL? | 工廠是根據AQL標準進行尾檢或是其他比target要求更高的標準? |
6.25 | Does factory keep internal FRI inspection records? | 工廠是否保存了內部尾檢記錄? |
6.26 | Does the internal FRI include inspecting packaging and cartons? | 內部尾檢是否包括包裝和外箱? |
6.27 | Does the factory use defect samples in the production area to show examples of common defects? | 工廠在大貨檢驗中使用瑕疵樣作為樣品瑕疵的說明嗎? |
6.28 | Does a documented process exist for operators to identify and flag defective goods on the production line? | 生產線上的不良品的區分和標記有文件記錄嗎? |
6.29 | Does the factory document and track their on-time ship reliability? (performance) | 工廠能按時交貨并有文件記錄嗎? |
6.30 | Are Outside/In-house testing records kept for at least one year? | 保存了過去一年內外部的測試記錄嗎? |
6.31 | Does the factory conduct internal (in-house) testing? | 工廠可以做內部測試嗎? |
6.32 | Is crocking colorfastness tested per protocol - records? | 摩擦色牢度按客戶協議測試并保有記錄嗎? |
6.33 | Is washing colorfastness tested per protocols - records? | 水洗色牢度按客戶協議測試并保有記錄嗎? |
6.34 | Is fabric weight - punch test conducted & records maintained? | 可以做面料的克重測試并保有記錄嗎? |
6.35 | Is Appearance after care checked (top loading and washer and dryer present)? | 檢查干洗或濕洗之后的外觀嗎? |
6.36 | Is the factory using AATCC 135 MOD to check Dimensional Stability? | 工廠用AATCC 135 方法做尺寸穩定性測試嗎? |
6.37 | Are there records supporting the use of the AATCC 135 MOD? | 工廠有用AATCC 135 方法做測試的記錄嗎? |
6.38 | Can the factory technician show the use of AATCC 135 MOD? | 工廠技師能用AATCC 135 方法做測試嗎? |
6.39 | Are Tensile Tests done as per protocol - records? | 強力按客戶協議測試并保有記錄嗎? |
6.40 | Are Tear Tests done as per protocol - records? | 撕扯按客戶協議測試并保有記錄嗎? |
6.41 | Are Abrasion Tests done as per protocol - records? | 耐磨度按客戶協議測試并保有記錄嗎? |
6.42 | Are there written procedures on the use of the testing equipment? | 有手寫的測試儀器使用程序嗎? |
6.43 | Is metamerism checked and recorded with physicals? | 檢驗面料跳燈情況并保有記錄嗎? |
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6.46 | Are shade bands created and maintained? | 制作并保存缸差表了嗎? |
6.47 | Are samples made in the factory? | 在工廠做的樣品嗎? |
6.48 | Does the factory initiate their own sample testing? | 工廠可以自己進行樣品測試嗎? |
6.49 | Does the factory make original full nested set of patterns? | 工廠自己打版嗎? |
6.50 | Are pattern grade rules recorded and checked? | 樣板推檔規則有記錄并進行核對嗎? |
6.51 | Are patterns computer digitized and graded? | 使用電腦打版并推檔嗎? |
6.52 | Can the factory make markers? | 工廠可以制版嗎? |
6.53 | Does the factory use computer marking and plotter for each cut? | 工廠是用電腦排版裁剪嗎 |
6.54 | Are material utilization records kept and available? | 材料使用情況保有有效的記錄嗎? |
6.55 | Is the spread height suitable for the fabric used? | 拉布的厚度是否適合布料本身的特性(厚薄,彈力等) |
6.56 | Is the fabric relaxed before spreading? | 拉布之前布料有沒有經過松布(布料展開,平攤一段時間) |
6.57 | Are shades separated during cutting and documented/labeled to confirm color consistency for all parts of the product by bundles? | 在裁剪過程中是否區分缸差并做標記,以確保產品顏色的一致性。 |
6.58 | Are shades separated during cutting and documented/labeled to confirm color consistency for all parts of the product by SOABAR? | 在裁剪過程中是否區分缸差并用條形碼做標記,以確保產品顏色的一致性。 |
6.60 | Are operating temperature, dwell time and pressure settings posted on the fusing machines covering various fabrics? | 在粘襯機上是否張貼各種面料粘襯的溫度,時間和壓力? |
6.61 | Is record or fusing log maintained to meet above criteria? | 工廠保存的粘襯記錄是否符合以上條件? |
6.62 | Is there a documented process for screen cleaning mandatory for every shift? | 每一輪班都有清潔篩網的書面流程嗎? |
6.63 | Does the factory properly handle the dyes/inks (as posted on label)? | 工廠保存貼有標簽的染料/油墨嗎? |
6.64 | Does the factory properly rid the waste of chemicals (as posted on label)? | 工廠能夠適當地處置廢棄化學品并貼有標簽嗎? |
6.65 | Is there a documented chemical sample process in place prior to using on production? | 在使用在大貨前有在案的含化學品樣品的書面流程嗎? |
6.66 | Is there a broken needle control process in place with records available on the production floor for SL, SH and Textile based manufacturing? | 工廠有斷針控制程序并有記錄嗎? |
6.67 | Does the process include mechanic interaction? | 上述流程包含領換針的管理嗎? |
6.68 | Is there a needle log maintained by machine/operator? | 斷針日志是有操作工記錄的嗎? |
6.69 | Are pressing operators allowed to flag defective product? | 沖床作業員可以標記次品嗎? |
6.70 | Is there a re-inspection after pressing process? | 裁剪后有再次檢驗嗎? |
6.71 | Is there a product cleaning process in place with proper cleaning solvents? | 有在案的清潔洗滌劑在內的產品清潔流程嗎? |
6.72 | Is there a documented re-inspection process in place for product cleaning? | 產品清潔程序后再次檢驗的文檔有記錄嗎? |
6.73 | Is there a documented process that reconciles seconds on a daily basis? | 是否有處理每天二等品的書面流程? |
6.74 | Is there a supervisor/manager on all shifts? | 所有輪班都有一個主管/經理嗎? |
6.75 | Does factory have an approved sample/quality standard? | 工廠有確認樣/確認質量的標準嗎? |
6.76 | Are operating temperature, dwell time and pressure settings for laundry machinery posted on the machines covering various fabrics? | 針對不同的面料,設備上張貼不同的水洗溫度,時間及裝置的說明嗎? |
6.77 | Is the time controller being used? | 使用自動定時儀嗎? |
6.78 | Is the Temperature controller being used? | 使用恒溫儀嗎? |
6.79 | Are there written procedures on the use of the laundry equipment? | 有水洗設備操作流程嗎 |
6.80 | Is there a waste water treatment and is there documentation (inspection records)? | 有污水凈化檢驗記錄嗎? |
6.81 | Is there a documented process in place to measure the production load size? | 有測量產品裝箱尺寸的書面流程嗎? |
6.82 | Are there documented records to validate all production has passed through the metal detection? | 有所有產品通過驗針器的記錄嗎? |
6.83 | Are there written procedures posted on the production floor outlining proper use and settings for the metal detection equipment? | 在生產車間公布驗針機正確使用和設置的書面流程嗎? |
6.84 | Are there documented maintenance records for the metal detection device? | 有驗針器的維護記錄嗎? |
6.85 | Is there documented calibration checks done to the metal detection device (9 point system check) a minimum of three times per shift? | 每班三次按照9點驗針法要求對驗針器校準并保有記錄嗎? |
6.87 | Does each workstation have product packaging specifications posted? | 每一組都貼有產品包裝說明書嗎? |
6.91 | Can the factory make patterns? | 工廠能打模版嗎? |
6.92 | Does the factory adjust patterns for grain, equipment and marker efficiency? | 工廠會依據面料的紋路,設備及制作效率調整樣版嗎? |
6.93 | Does the factory use paper on the bottom of all spreads? | 拉布時,每層布間有沒有墊紙? |
6.94 | Are grain lines adhered to where required? | 在裁剪某些特殊布料時,用網格線來對花型嗎? |
6.95 | Does laundry document the load size? | 有記錄裝箱尺寸的裝箱資料嗎? |
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| | |
| FACILITIES | |
| EQUIPMENT | |
| MATERIAL AND SUPPLIER MANAGEMENT | |
| TRAINING | |
| QUALITY SYSTEMS | |
| DOCUMENT AND PROCESS CONTROL | |
| TOTAL |